Fiberglass Insulation: History, Hazards and Alternatives

by Nick Gromicko and Kenton Shepard
 
 
Fiberglass is a type of fiber primarily composed of glass that is used in a wide variety of applications, and is predominantly employed as a residential and commercial thermal insulator. Fiberglass is also used to create products as varied as automobile bodies, boat hulls, arrows, roofing, shower curtains, and tent poles. As an insulator, it slows the spread of heat, cold, and sound in structures, cars and aircraft. By trapping pockets of air, it keeps rooms warm in the winter and cool in the summer, and thereby serves as a convenient method to increase energy efficiency. Fiberglass is an attractive choice for home insulation because it poses no fire hazard. According to some estimates, thermal insulation (made from fiberglass and its alternatives) conserves 12 times as much energy as is lost in its production, and it may reduce residential energy costs by up to 40%.
 
Glass has been woven into small amounts of coarse fibers for many centuries, even by the ancient Egyptians and Phoenicians, but fiberglass did not exist in its modern form until 1932 as a result of an accident. A researcher named Dale Kleist was attempting to create a vacuum-tight seal between two glass blocks when a jet of high-pressure air turned a stream of molten glass into fine fibers. He had unintentionally discovered an effective method to produce large amounts of fiberglass particles, a method that he would refine in later years. Fiberglass was trademarked in 1938 as Fiberglas® and was subsequently used in clothing, boat hulls, fishing rods, and eventually automobile bodies in 1953 when Fiberglas® partnered with Chevrolet.
 
In homes, fiberglass insulation can be installed in various parts of the building envelope. It can be pink, yellow, white or green, depending on its manufacturer, and has a spongy feel. Commonly found in blanket form, called batts, it is available in bags containing standard pre-cut lengths and widths. Batts are typically stapled into place. Fiberglass insulation also comes in bags as loose fill that can be blown into attic, wall and floor cavities. Most fiberglass batts are manufactured with a paper or foil backing that faces the direction of warmth. When installed correctly, it creates a continuous membrane that retards the passage of moisture and reduces the likelihood that fibrous particles will enter the living space. It is important that the backing always faces the warm side of the structure in which the insulation is installed.
 
Batts are available in different thicknesses, with the thicker batts offering a higher resistance to heat flow. This resistance is known as R-value, with common R-values for walls being R-11 to R-19, and R-30 to R-38 for ceilings.

Hazards
 
When it is disturbed, fiberglass insulation releases particulates into the air that may be inhaled by those installing or removing it, or by property inspectors crawling through attics or crawlspaces where it is present.
 
If you must disturb fiberglass insulation, wear gloves, a long-sleeved shirt, pants, and goggles. A dust mask (or, for the greatest protection under any circumstances, a respirator with a particulate filter) should be used to prevent inhalation of the potentially irritating fibers.
 
Before removing fiberglass insulation, it is a good idea to dampen the area to prevent particles from entering the airspace. Afterwards, wash your hands with water – preferably cold water, as warm water can expand pores that can trap particles and allow them to travel deeper into the skin.

One Alternative:  Cellulose
Cellulose is a plant-based insulator and is the oldest form of home insulation.  At different times, it has been produced from sawdust, cotton, straw, hemp, and other plant materials with low thermal conductivity. Today, it is produced from recycled newspapers that are later treated with chemicals that reduce its ignition potential. 

Cellulose must be chemically treated in order to reduce its flammable properties, and such additives may have the potential to burn exposed skin or other membranes, so caution should be practiced when handling it.
 
Cellulose insulation is relatively inexpensive and significantly reduces air flow.  It is possible that the material can produce harmful off-gassing from the ink contained in the newspapers, but insulation is generally contained in sealed locations, so this is not likely to be a health concern. As is true with fiberglass, protect your lungs with a breathing mask when handling cellulose insulation.
 
Fiberglass and cellulose are both used as insulators, although they offer somewhat different advantages. There are also other types of thermal insulation available that are not covered in this article, such as rockwool, vermiculite, and various two-part foams. Insulation is an important part of enhancing a home's energy efficiency, lowering heating and cooling costs, and increasing comfort.
 
 
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